3DCP research · 2026 platform development

A pilot-scale 3DCP platform taking shape component by component.

The program connects full-scale field research with a modified motion platform, clay/paste extrusion hardware, Duet controls and a staged motion-and-material test sequence.

Rolando Guerra wearing safety glasses and a respirator beside a full-scale layered construction print.
Hands-on construction-printing research at full scale · February 2026.

Start with the material at full scale.

Construction-printing visits and close study of deposited layers give the in-house development program a concrete reference for surface character, bead geometry, machine access and material-handling questions.

Close view of stacked material-extrusion layers in a printed wall section.
Layer geometry and surface character at full scale.
Low-angle indoor view of the prototype gantry and metal test bed.
Assembled gantry and test-bed relationship · April 2026.
Assembly + controls integration

The pilot platform is moving into controlled testing.

The build combines a CR-S5 motion structure, clay/paste extrusion hardware, Duet-based controls, a custom test bed and a defined commissioning sequence.

Current phase
Assembly + controls integration
Program
Pilot-scale clay / paste extrusion R&D
Platform hardware
Frame, gantry, test bed, mounted auger/nozzle and Duet-based control path
Next milestone
Controlled motion, named-material extrusion and repeatability testing

A working mechanical system, built component by component.

The EFUGY development lane brings together a custom frame, broad build plate, motion system, extrusion head and printed control-interface components.

Large-format 3D printer with a broad build plate and central extrusion head.
The EFUGY platform assembled as a working mechanical system.
Close view of the custom extrusion head and brass nozzle on the printer gantry.
Extrusion-head detail at the center of the platform.
3DPC contribution
Mechanical design, printed components, enclosure design and hardware integration
Development stage
Assembled prototype in active development

A coordinated motion, extrusion and control platform.

The pilot combines a stable working envelope, a serviceable material path and configurable controls. Each subsystem can be refined independently while the machine is evaluated as one complete system.

Structure + motion

Create a controlled working envelope.

The platform supports calibration, repeatable travel and practical access around the machine.

Material delivery

Make the deposited result observable.

The configurable extrusion path supports focused study of flow, bead formation and layer behavior.

Controls + feedback

Keep development runs comparable.

Integrated motion, interface and measurement support help the team evaluate changes across the complete platform.

Build confidence in the order the system needs it.

The program advances from integrated machine behavior to material control, repeatable geometry and a focused application pilot. Each stage defines the most useful question for the next.

01 / Integration

Connect the platform.

Bring motion, extrusion, controls and safety functions into one coordinated system.

02 / Material

Understand the working range.

Study flow, bead formation and layer response under controlled conditions.

03 / Geometry

Compare repeatable output.

Use comparable runs to understand consistency and guide the next machine refinement.

04 / Application

Choose a purposeful pilot.

Select a geometry and scale that answer a clear project question.

Read the layer. Improve the system.

Layer width, continuity, surface character and transitions show how the material path and machine are working together. 3D Print Construct uses those visible results to decide what deserves the next controlled test.

Advance

Build on a stable result.

Move forward when the deposited result is consistent enough to compare and learn from.

Refine

Strengthen the limiting subsystem.

Return to the machine when one part of the system limits control, serviceability or repeatability.

Scale

Make the larger test earn its place.

Increase geometry or working scale when doing so will answer a clear application-level question.

Useful research ends with a clear next decision.

3DPC turns observed layer behavior, machine response and application goals into a focused pilot brief and a clear next build decision.